Compressed Air Piping System Loop Design

Owners of compressed air piping systems tend to focus on the compressor and think of the piping as less of a concern.

Compressed air piping system loop design.

The most efficient piping system involves a closed loop ring line around an area in which air consumption will take place. Piping is a vital component in a compressed air system. However just as hearts can fail due to clogged arteries compressors can fail due to poor piping. Along the way there is a risk of contamination and pressure drops.

Branch pipes are then run from the loop to the various consumption points. May 15th 2020 at. Guide to compressed air piping systems last updated on. The compressed air pipe routing design and dimensions are important factors for the efficiency reliability and cost of compressed air production.

To help evaluate this let s look at inlet and discharge piping separately. However just like a heart can fail because of clogged arteries a compressor can fail because of improper piping. Unlike a design with sharp corners the looped structure allows gas to flow to all parts of the system unobstructed. The question of galvanized piping comes up often in compressed air system piping instead of schedule 40 black iron for the nominal 100 psig air systems.

This provides uniform compressed air supply despite heavy intermittent usage as the air is led to the actual point of consumption from two directions. Typically you can multiply the capacity of straight line piping by 1 5 for loop type compressed air distribution systems. Often the piping starts out in larger size and if the design engineer wanted to save costs the diameter of the piping might be reduced near the end of the lines. You have many different options on the type of piping and how you pipe your compressed air system.

Once air is compressed dried and filtered it is sent to an end use. Most customers focus on the compressor and consider the piping as a secondary concern. Most compressed air piping systems are radial feeds with one way piping branches feeding out from the compressor room in all directions. If a 2 pipe is rated for 500 cfm.

Bring your vision to life with the rapidair system designer. Because the fluid flows with little resistance it can increase the technical rating of a. Keep these five factors in mind when designing your compressed air piping system to help minimize risk of dirty or poorly pressurized air. You ll get the expertise and guidance you need at every step you can build your perfect compressed air piping system quickly and effortlessly.

One solution that is recommended is using a looped system for your compressed air piping layout. A loop layout for compressed air systems. Choose a pipe system preview the layout in 3d and order your parts online with our easy to use compressed air line system design tool. Use a loop design system if possible both around the plant and within each production zone.